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EVO 64 HP Stage 1 The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Transmission Sprocket locking screw You can use the following SAE Torque Chart as a guide. I went and purchased a machine shim the fits exactly behind that nut. Now put the locknut back on and make sure it fits in the grooves. Required fields are marked *. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. Been working out of an old (1985-1990) Harley manual. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Testing the Innovate Motorsport LM-1 portable air fuel meter Harley motorcycles are made using industry-leading components and parts. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 0000004308 00000 n It will help repel moisture and oil from absorbing into the plates for a while. EVO 74 HP Stage 2 Including all these torque specs for Harley in a single article is nearly impossible. Next, you can either do a half turn to a full turn, as mentioned in the book. DIESEL-FUMES. A few years ago a local shop put a new motor in my K9. 3/8" - 33 ft. lbs. Price. 10 mm. Now your clutch lever is adjusted and ready. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. #10 - 22 in. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? <> TC 100HP 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Brake Line Banjo Fittings Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. General Torque Specifications. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. find most of the information you want on one page. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. They will ensure that full servicing free of cost. Which my wrench clicked at about 120. First, you need to pull back the rubber cover from the clutch lever. MPH at RPM How to get Professional Tuning Results 0000010799 00000 n Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. 28-32 foot pounds Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. #8 - 14 in. Rocker Cover In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. 0000028181 00000 n pounds, rocker cover 135-155 inch pounds. It depends on the motorcycle model and manufacturing years. It is crucial for safety and smooth riding performance. Read More. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Making Drag Pipes Work, SHOP TALK It is supposed to go into the second more comfortably and then shift through into the first without grinding. MANUFACTURING TOLERANCES. 3 0 obj 27 0 obj<> endobj xref 27 41 0000000016 00000 n See Figure 1. TC Exhaust Testing Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Sometimes, you may even like to customize the bike. 0000004810 00000 n Cylinder Heads SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! right though as you say! The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Not adjustable. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Front Fender mounting bracket bolts 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change WEB Links They should be the same for 2001 Dyna. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Battery. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Shop Manual Appendix The compensator sprocket 150-165 foot pounds. BaggerDave. 83. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. __transmission sprocket nut at 60.. engines, HD 2007/08 The compensator sprocket 150-165 foot pounds. Thanks again for everyone's help All times are GMT-5. Therefore, tighten the jam nut properly and avoid over-doing. $20 Bike Lift Finding Manifold Leaks Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. JavaScript is disabled. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. TC Diesel, here's what my manual says now. Get XiED(tm)! 4 0 obj or 95-108Nm. 17-22 foot pounds Any help would be appreciated. Clutch Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 1979 - Late 1984 Torque Specs. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . 0000030849 00000 n 90-120 inch pounds That they had a problem with the compensator loosing up due to the nut bottoming out. Engine Displacement The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Tuning a CV carb Timer screws (inner cover and sensor plate) Now you have to follow the instructions given in your service manual to maintain correct tightness. 27-32 foot pounds General Information If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Engine Tuning To cylinder heads Rear Brake Caliper mounting screws Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. 128 HP 95 CID Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. in. The diaphragm spring bolts should be 90-110 in/lbs. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 5. On models with dual front calipers, check alignment of brake discs to fork. TC95 128HP Stage 3 Posted on Aug 09, 2009 Reduce Engine Ping, High Heat on 2007/08 HD May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Wheelbase. To frame lbs. or 10-12 Nm. Instructions say refer to the manual. Inspection cover should be about same or a little less. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. We also found 79 foot-pounds of torque capacity for the 1340-cc. Install lockplate (6) over nut (5) such that Who Manufactures Harley Davidson Spark Plugs? 0000016060 00000 n They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. 15-17 foot pounds SPECIFICATION. Not everyone has a mechanical aptitude. 7/16" - 54 ft. lbs. 15-17 foot pounds After that, tighten the lever or turn it inward for the opposite effect. 15-30 inch pounds 0000001552 00000 n First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Allen Screws The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Otherwise apply general torque specs according to bolt size. Harley-Davidson Deluxe Specs. Harley-Davidson CVO Street Glide Specs. Drain your primary completely. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Use Loctite 271 on threads. A 5/16-inch bolt should be tightened to 12 foot-pounds. No two are exactly alike, and each one has its own story. You can refer to the answers. Harley-Davidson Breakout 114 Specs. 144. 12-18 foot pounds 30-45 foot pounds 100 in lbs for the derby cover. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). First, you need to pull up your vehicles clutch cable. Your email address will not be published. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. (.1P Now put max. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. 0000006600 00000 n Installation, Maintenance and Tuning Index will help you 0000019537 00000 n 18-22 foot pounds 70-80 inch pounds New comments cannot be posted and votes cannot be cast. Motor Oil Stutter Box Learn how to replace it on your bike! If you apply more than its required torque, the thread of the screw may become damaged. 55-65 foot pounds 90-120 inch pounds lbs. Step 1 lb.) Fill the primary with oil. (95.25 mm)Stroke - 4.00 in. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Transmission Side Cover bolts 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. TC95 100HP Street Learn how to replace it on your bike! First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. 1/4 inch bolts The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . 0000003541 00000 n There you will find explanations on Harley Clutch Adjustment Torque specs too. By nucseal in forum Harley Trike Conversions Replies: 3 Last . The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. This torque value is required to tighten the cylinder screw. 0000007800 00000 n Id call your service department to double check your numbers. Over time, the clutch of your bike wears down, which results in adjustments. Then scribe aline and go maxium of 50 degrees more. Harley vs Honda Motocycle: Which One Suits You Most? lb.) You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. An In-Depth Discussion on Harley Davidson Paint Codes. 10-13 foot pounds 9-12 foot pounds Then, follow its instructions for the motorcycles best servicing and upgrading results. Compensating sprocket nut is 80-100 ft-lbs., all years. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. There is a thread going now about manuals. Rocker arm, rocker cover, derby cover, ect. Harley Davidson always emphasizes using their recommended and specified tires. Yes, those torque values are correct and don't forget to use some red locktite. An example of data being processed may be a unique identifier stored in a cookie. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Compensating Sprocket nut When you purchase through links on our site, we may earn an affiliate commission, which supports our community. on the Comp nut. Posted on Sep 24, 2009 Harley-Davidson CVO Tri Glide Specs. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. 191. Exhaust Length Nightrider COPYRIGHT Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. If I was to give a torque setting I would say 70 in./lb. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. They changed the Compensator system on the 103in between 2013 and 2014. Yes, it uses a ramping system to apply more pressure to the clutch disc. But I didn't car for that. 0000033993 00000 n After that, go down in the transmission cover area, where you can notice that the shaft has a slot. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Yet, they will need regular maintenance. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. two old goats arthritis formula reviews . lbs. 90-120 inch pounds Exhaust Systems Buy Books and Manuals 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Ratman said: . Plug Wires EVO 95 HP Stage 3 More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Intake Manifold Flange capscrew 0000032160 00000 n Performance Parts, Don't let the Harley heat 90-120 inch pounds We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. 0000008030 00000 n (101.6 mm)Piston displacement - (approx.) Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Derby is 84-108 inch (7-9 ft.) lbs. Inner primary bolts: 18-24 ft lbs. Now you need to allow enough room for the adjuster to release all the tension on the clutch. When I get this question it is not one I will answer. Twin Cam <> The measurement remains the same for all the Sportster XL from 2004 to 2006. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 0000003988 00000 n The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Primary Cover screws Profession Tuning on a Shade Tree Budget, Engine Performance Nitrous Oxide 2. 0000015868 00000 n Therefore, you need to eliminate them all first and keep them aside. Of course, it's going to be different! In the next few sections, we will show you the most-required torque and its specifications. MT MT 4. at home This thread is archived. 0000008358 00000 n It just seems like 75 is pretty weak.. 06. Inspection of major fasteners is an important part of service. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) 16-18 foot pounds Exhaust Nightrider.com Camshafts 25-40 foot pounds. Front Brake Caliper mounting screws (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Camshafts 88 cu. The bike features an agile and lightweight frame with an adjustable suspension, upside down .